RAVI INTERNATIONAL

Description

RAVI INTERNATIONAL – Liquid Oral / Syrup Manufacturing Plant consist the following equipments and accessories. Sugar Syrup Vessel Online Sugar Syrup Prefilter Manufacturing Vessel Filtration unit (Sparkler type Filter Press) Inline Homogeniser (Micronizer) Storage Vessel Control Panel Product Piping Working Platform Plant Features : The plant is designed to be operated by one operator and one helper, saving on precious man power costs. Sugar syrup and manufacturing vessels are provided with limpet coils for heating and cooling, designed for internal. vacuum to facilitate transfer of sugar directly from stores to sugar syrup vessel. Sugar syrup is transferred to manufacturing vessel through online sugar syrup pre-filter by vacuum. Entry of all propeller agitators is from bottom through a specially designed mechanical seal face. The advantage of the bottom propeller agitator over the conventional agitators is that there are no vibrations of shaft, no couplings in the drive assembly, leading to lower maintenance cost. Pipes, pipe fittings and valves are of SS 316, seamless, internally electro-polished with DIN standard unions and silicon gaskets. All vessel shall be vertical cylindrical with welded top dish and welded bottom cone. Two third portion of Sugar Syrup Vessel to be provided with SS 304 limpet coil of 50 mm Diameter X 3 mm thick at a pitch of 75 mm. All vessels to be provided with jacket of 50 mm / 75 mm thick mineral wool insulation with 2 mm thick SS 304 cladding. The inlet & outlet valves are pneumatically operated valve. The vessel to be provided with a specially designed bottom entry propeller agitator. The agitator shaft shall pass through a cartridge mechanical seal with TC/TC seal face, which is water-cooled along with water sensor connected to an electronic relay, which shall trip the motor if water flow stops. The vessel shall be provided with 3 nos. SS 304 leg supports. The vessel shall be provided with SS 316 Monkey Ladder for entering the vessel. The vessel shall be provided with Electrical Panel. Salient Features : The Plant is designed to be operated only by one operator and one helper. All material transfers are done by vacuum or by transfer pumps. All the vessels are cGMP (paint free construction) The gaskets used are of silicon (food grade). All contact parts are of SS316 quality material & finished to class 4B (Mirror) finish and are crevice free. Entry of all Propeller agitators / Homogeniser are from bottom through specially designed cartridge mechanical seal with TC / TC seal face. The advantage of Bottom entry agitators over conventional one is that there are no vibrations of shaft, no couplings in the drive assembly, excellent mixing technique & lower maintenance cost. All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized. All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished,with tri-clover ended joints. The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. A micro processor based automatic operating plant can be designed as per requirement. (Optional ) All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.