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RANK ONE ALLOYS

Street Address: Surve No. 237/238, Plot No. 1/2, Bhagvati Bright bar Compound, Near Kishan Cement Factory, Sheetlamata road, Shapar ( Veraval)

City: RAJKOT

Province/State: Gujarat

Country: India

Additional Information

Business Details: We are glad to introduce ourselves as a leading manufacturer of Quality SAND CASTINGS AND CENTRIFUGAL CASTINGS IN ALL GRADES OF FERROUS & NON- FERROUS METALS. Very soon we are establishing SHELL MOLDING DIVISION for all Ferrous and Non-Ferrous metal grades. RANK ONE ALLOYS ,RAJKOT, located in GIDC , Shapar-Gondal road,is recognized as leader in manufacturing of Steel and Stainless Steel Sand Castings by Co2 molding or No-bake sand process and Centrifugal casting process. Our range of products includes Casting for Valves and Pumps, Marine and Dredging, Mining, Power Plants etc. 1. Casting for Valves (Ball Valves, Globe Valves, Gate Valves, Butterfly Valves, Non Return Valves, Check Valves, Safety Valves, Strainers, etc.) 2. Casting for Pumps (Casing, Impeller, Diffusers, Sleeves,etc.) 3. Castings for Indian Railways. 4. Horizontal and vertical Centrifugal Casting ferrous and non ferrous Process Ball Valve Balls & Seat rings, Worm Wheels for gear box, Radiant Tubes, Reformer Tubes, Air injection, feed tube, C.B pipe, screen roller, sink roll, deflector roller, printing roller, bowl and conical vertical castings, furnace roller, SlurryTransfer Piping Etc We can cast Ball valve balls & Seat Rings in centrifugal casting process from 150mm NB to 900mm NB (Single piece casting weight 1200kg max.) And we have inhouse machining facility and can give finish CNC machining ball up to 300mm NB. We can Cast Floating balls and Trunnion Mounted balls through centrifugal casting process. In Centrifugal Casting Process you will get zero defect castings at lower price compare to Sand castings or Investment castings. · Production Capacity: 100 MT per month · Weight Range: 5 Kgs - 1200Kgs Single Piece Weight Induction Furnace · 1200 kg, 350 kg, 200 kg and 80 kg. Metal Grades : CF8, CF8M, CF3, CF3M, CF8C, WCB, WCC, LCC, LCB, WC6, WC9, C5, C12A, CA15, CN7M, 4A, 5A, 6A, CK3MCUN, CW12MW, CW6MC, CW6M, CX2MW, CW2M, CY40, CD4MCu, Cu5MCuC, CA6NM, CA15, Monel Grades like M-35-1, M-35-2, HRCS Grades like ASTM A297: HF, HH, HI, HK, HE, HT, HU, HW, HX, HC, HD, HL, HN, HP, HH2, HK40, HP-40Nb, HP-40 Ti; Hi-Chrome, Ni-Hard, Manganese Steel, etc. Certifications · ISO 9001:2015 by TUV NORD & PED by SUD. Testing Facilities & Quality Control Measures · Optical Emission Spectrometer AMETEK ,Germanywith 32 channels including Nitrogen for Duplex steel. Physical Testing is outsourced. · Ultrasonic Testing, Radio graphic test, MPI test, Impect test are outsourced. In-House Machining Facility. · · Arrangement for various machine tools like CNC Lathe , conventional lathes for proof/final machining · We are offering delivery of Special Material/Application Casting for Valves/Pumps/General Engineering components starting from as low as 4 weeks & that too at very Competitive Prices, Pure Casting Quality, Quick Dispatch & Short Delivery Period, Prompt Response, Payment Terms…. We, the manufacturer of ferrous castings, especially Steel, Stainless Steel & Nickel Based Alloys are committed to enhance customer satisfaction by complying with the requirement of QMS and continually improve it, meeting the International Standard. Material can be dispatched only after acceptance of our chief of quality control with respect to the quality plan given by the customer. Rank one has maintained focus on 'Customer First' philosophy by investing in delivering quality products, on-time deliveries & value to customers all over the world. We are confident that our unique services & products shall benefit your organization & you will consider us as your potential vendor. Should you have any further queries on the same please feel free to contact us at any time.

Business Type: Manufacturing Sector

Keywords: Centrifugal Castings and Sand Castings in Ferrous and Non Ferrous metals. Bronze worm wheels, Bronze bushings, Bronze Propellers, Stainless steel Propellers, SS Ball Valve Balls, Valve Sheet rings, Valve Body Castings, Marine Castings, Thermal Power plant castings, Cement Plant Castings, High Manganese steel Castings, Ni-Hard Castings, Heat Resistance Castings, Centrifugal Cast Pipes and bushings, Pump Castings, etc.

Office Location: Gujarat

We manufacturer of  Stainless Steel Casting Foundry & Centrifugal Cast Pipes & Balls for your reference check.  

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 RANK ONE ALLOYS ,RAJKOT, located in GIDC , Shapar-Gondal road,is recognized as leader in manufacturing of Steel and Stainless Steel Sand Castings by Co2 molding Our range of products includes Casting for Valves and Pumps, Marine and Dredging, Mining, Power Plants etc.

    Horizontal  and vertical Centrifugal Casting ferrous and non ferrous Process

    Radiant Tubes, Reformer Tubes, Air injection, feed tube, C.B pipe, screen roller, sink roll, deflector roller, printing roller, bowl and conical vertical castings, furnace roller, SlurryTransfer Piping Etc

                              

 Centrifugal Castings manufactured by R1 fluid diverse applications in various industries, some of which are given below:-

 

 

FERTILIZERS & PETROCHEMICALS

Some of the items supplied to this industrial segment are :

Reformer Tubes, Cracking Coils, Outlet Manifolds Transfer Piping etc.

 

 

STEEL PLANTS

Centrifugal Castings find Wide applications in Steel Plants. Some of these are given below:-

Blast Furnace :

Burden Feeder Probe Assembly

Hot Strip Mill :

Run Out Table Rolls, Looper Rolls, Etc.

Plate Mill :

Normalizing Furnace Roller, Radiant Tubes Etc.

Galvanizing & 

Sink Rolls, Stabiliser Rolls, Radiant Tubes, Furnace Rolls, Deflector Rolls, Spools For Coiling, Etc.

Cold Rolling Mill :

Pelletizing Plant:

Deck Rolls

 

 

SPONGE IRON & DRI PLANTS

Many items made by Centrifugal Casting process are used in Gas-based and coal-based sponge iron plants; Some of these are given below :-

DRI Plants 
(Gas-based Sponge Iron Plants):

Reformer Tubes, Burden Feeder Shaft, Feed Legs, etc.

Coal-based Plants :

Air Injection Tubes, Feed Tubes, Coal Throw Pipes, Central Burner Pipes, Heat Protection Tubes, etc.

 

 

 

 

MISCELLANEOUS APPLICATIONS

Centrifugal castings are also employed for diverse applications in various other industries. Some of these are given below:

Decanters :

Bowl Shells, Bowl Extensions, Conveyor Tubes, Etc.

Pig Iron Plants 
(Mini blast furnaces):

Glendon Coils

Glass Industry :

Lehr Rolls

Paper Industry :

Suction Rolls

Aluminium Industry :

Spools For Coiling

Gasket Industry :

Rings For Ring Joint Gaskets

Tyre Machinery :

Lift Cylinders

Compressors & Diesel Engines :

Liners

Mud Slurry Pumps :

Liners

Pumps & Valves

Bushes, Sleeves, Seat Rings, Body Rings, Etc.

 Foundry Capabilities

 

·         Capacity:  200 MT per month

·         Weight Range: 5 Kgs - 1000 Kgs Single Piece Weight

        

 Induction Furnace

·         1000 kg, 350 kg, 200 kg and 80 kg.

 Materials

  • CF8, CF8M, CF3, CF3M, CF8C, WCB, WCC, LCC, LCB, WC6, WC9, C5, C12A, CA15, CN7M, 4A, 5A, 6A, CK3MCUN, CW12MW, CW6MC, CW6M, CX2MW, CW2M, CY40, CD4MCu, Cu5MCuC, CA6NM, CA15, Monel Grades like M-35-1, M-35-2, HRCS Grades like ASTM A297: HF, HH, HI, HK, HE, HT, HU, HW, HX, HC, HD, HL, HN, HP, HH2, HK40, HP-40Nb, HP-40 Ti; Hi-Chrome, Ni-Hard etc.

 Certifications

 

·         ISO 9001:2015 by TUV NORD

          PED Certified by TUV SUD

Testing Facilities & Quality Control Measures

·         Optical Emission Spectrometer AMETEK ,Germanywith 32 channels including Nitrogen for Duplex  Ferrous and non Ferrous material.

             Stainless Steel and Niobium for high Nickel Grades

·         Ultrasonic Testing Machine and Magnetic Particleout side Testing.

·         Radiography Source IR-192 & Co-60 isotopes are outsourced

·         Fully equipped sand testing laboratory for checking its various parameters

·         Image analyzer for microstructure analysis & Hydro Testing out side.

·         Qualified NDT Personnel (Level II)

In-House Heat Treatment & Machining

·         Equipped with 0.5 MT, 5.0 MT Gas Furnaces Heat Treatment Furnace .

·         Arrangement for various machine tools like horizontal boring, vertical lathes, CNC Lathe , conventional lathes for proof/final machining

             ·         We are offering delivery of Special Material/Application Casting for Valves/Pumps/General Engineering components starting  from as low as 4 weeks & that too at very Competitive Prices, Pure Casting Quality, Quick Dispatch & Short Delivery Period, Prompt Response, Payment Terms….  

We, the manufacturer of ferrous castings, especially Steel, Stainless Steel & Nickel Based Alloys are committed to enhance customer satisfaction by complying with the requirement of QMS and continually improve it, meeting the International Standard.

 Material can be dispatched only after acceptance of our chief of quality control with respect to the quality plan given by the customer.

 

Rank one  has maintained focus on 'Customer First' philosophy by investing in delivering quality products, on-time deliveries & value to customers all over the world.

 

We are confident that our unique services & products shall benefit your organization & you will consider us as your potential vendor.